PREFABRICATION

Capabilities

Pipe, Metal and Electrical Prefabrication for Diverse Industries

We provide pipe, metal and electrical prefabrication throughout the U.S., serving power generation, refinery and petrochemical, food and beverage, pulp and paper, and general manufacturing industries. We have 90,000 square feet of enclosed shop space — across about 16 acres — dedicated to carbon steel, stainless steel, chrome‑moly and metal prefabrication, including prefabricated helical piles, skids, pressure vessels and tanks.

Pipe Prefabrication

Metal Prefabrication

Electrical Prefabrication

These facilities serve our field construction needs and provide pipe and metal prefabrication to our customers and our partner engineering and construction firms throughout the country. Our segregated shops see that special welding conditions are met for both ferrous and nonferrous metals. Additionally, we self-perform complete heat-treating, blasting, painting and assembly for fabricated pipe spools and welded assemblies, utilizing our own in-house equipment. 

We also use a customized project controls system offering real-time status updates from drafting to scheduling to pricing, serving as one convenient platform tracking progress and details of each spool throughout the prefabrication process.

Pipe Prefabrication

Our shops can complete pipe prefabrication in a range of materials, including carbon steel, stainless steel and alloys. Our skilled craft can assemble the completed components on-site, making the work in the field more efficient. Our project capabilities include prefabrication of components ranging from half-inch to 90-inch diameter pipe, up to 600 spools per week capacity, and just-in-time scheduling so you can assure delivery at your project site, improve safety and control costs.

Project Experience

500-MW Natural Gas-Fired Simple-Cycle Power Generation Plant

Self-perform construction services and prefabrication of piping and metal structures for a 500-MW natural gas-fired simple-cycle power plant.

Airport Refueling Skids

Prefabrication of two refueling skids, including electrical, piping and steel components.

Biodiesel Crush Plant Expansion

Fabrication of stainless steel and carbon steel pipe spool and vapor duct for a biodiesel crush plant expansion.

Canola Oil Extraction Pipe Prefabrication

Fabrication of stainless steel and carbon steel pipe spools for canola oil processing facilities.

Cove Point LNG Plant

Shop fabrication for the power block, transition, and cryogenic project areas for a liquified natural gas (LNG) plant.

LNG Peak Shaving Facilities

Construction and prefabrication services for engineer-procure-construct (EPC) delivery of two new liquefied natural gas (LNG) peak shaving facilities.

Mine/Mill Piping, Tank, Dust Collection Prefabrication & Construction

Field construction and prefabrication projects as part of a $280 million investment to clean up historic mine waste and refurbish a nearby plant site.

Pioneer Generation Station Phase IV

Engineer-procure-construct (EPC) services for the expansion of Pioneer Generation Station, including self-perform construction and prefabrication.

Pizza Plant Facility Piping

Stainless steel drain piping, schedule 40 seamless pipe and fittings, welding for floor drain fixtures, outlet piping and carbon steel header piping.

Pump Skids for Power Generation Plant

Prefabrication and delivery of four pump skids for a power generation project in Canada.

Recycled Paper Plant Piping Prefabrication & Installation

Fabrication and installation of stainless steel pipe at a new paper mill.

Riverton Power Plant Expansion

Contractor for the aboveground mechanical package for a combined-cycle conversion project, as well as fabrication of P91 chrome-moly and heavy-wall carbon steel pipe spools.

Weston RICE Generating Station

Self-perform construction, pipe prefabrication and pipe installation services for a reciprocating engine generation facility using seven Wartsila engines.


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Metal Prefabrication

Our metal prefabrication and modular construction shop offers streamlined processes and consistent quality for projects across numerous industries. The shop features two 10-ton cranes with 20-foot hook-to-floor clearance, as well as a robotic structural steel plasma cutter that cuts, copes, notches and splits beams, dramatically reducing project timelines. The shop is designed to allow materials and products to flow through the shop seamlessly and get to the project site. The shop’s individual bays focus on various parts of the prefabrication process, from plate and structure processing to assembly to blasting, painting, and assembly of skids and components. If it’s made of metal, we can make it.

Project Experience

500-MW Natural Gas-Fired Simple-Cycle Power Generation Plant

Self-perform construction services and prefabrication of piping and metal structures for a 500-MW natural gas-fired simple-cycle power plant.

Airport Refueling Skids

Prefabrication of two refueling skids, including electrical, piping and steel components.

Demonstration Glovebox Fabrication

Fabrication, assembly and testing of a demonstration nuclear enclosure (glovebox) as part of ASME NQA-1 compliance program development.

Fabricated Skid Assemblies

Shop fabrication of 13 fabricated skid assemblies for the 530-megawatt (MW) Weston 4 coal-fired power plant.

Mine/Mill Piping, Tank, Dust Collection Prefabrication & Construction

Field construction and prefabrication projects as part of a $280 million investment to clean up historic mine waste and refurbish a nearby plant site.

Pembroke Creek Substation

Turnkey solution using helical pile foundations for substation construction in soft, sandy soils on a tight schedule for Dominion's Pembroke Creek Substation.

Pioneer Generation Station Phase IV

Engineer-procure-construct (EPC) services for the expansion of Pioneer Generation Station, including self-perform construction and prefabrication.

Power Plant Feedwater Heater Bundles

Removal and replacement of feedwater heater bundles at the Holland Energy Plant in Beecher City, Illinois.

Precious Metals Plant Modifications

Modifications at an existing precious metals plant, including site earthwork, concrete and steel demolition, foundation installation, and structural steel fabrication.

Pump Skids for Power Generation Plant

Prefabrication and delivery of four pump skids for a power generation project in Canada.

PV Solar Sites

Construction of solar arrays for nine sites, along with steel prefabrication for substations for three sites.

Substation Steel Fabrication

Fabrication, galvanization and delivery of substation steel components.


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Electrical Prefabrication

Although prefabrication for pipe and metal has become common, it is not as common in the electrical and instrumentation discipline. Drawing from our pool of electrical tradespeople, we can build and bend conduit in our shops for a variety of project types, label it and ship to the project site for assembly. We also can provide custom sheet metal electrical enclosures and specialty steel prefabrication.

Project Experience

Airport Refueling Skids

Prefabrication of two refueling skids, including electrical, piping and steel components.

Pump Skids for Power Generation Plant

Prefabrication and delivery of four pump skids for a power generation project in Canada.

Underground Cable & Fiber Installation

Installation of 2.5 million linear feet of underground cable and fiber at two solar projects.


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Portrait of Brian Hovick

Brian Hovick

Project Development Manager